Detailed Product Description

61 Baking Plate Automatic Wafer Production Line (gas)

Brief Introduction

      Full-automatic gas wafer production line is designed and manufactured according to the facts of domestic biscuit manufacturing industry and absorbing the most well-known wafer production lines of many overseas manufactories, which features reliable performance, compact structure, small occupation, high yield, lower energy consumption, convenient maintenance, simple operation and non-environmental pollution.

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       The scientific selection of heating components, superior material selection for baking plate and reasonable die carrier structure, the heat colors of the center and periphery of the wafer Sheet having been baked are unanimous. 2. High rate of certified products with finished product rate of not less than 98%. Because of uniform heating and unanimous heat colors, the demoulding rate of biscuit is high with improving rate of certified products accordingly. 3. Small cubage. As a result of reasonable layout, the body length of the baking oven is only 2/3 of the same type of product, which saves space greatly.

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       Special-form wafer biscuit production line equipments also can be made, such as big grid, steamed twisted roll and animal etc., according to the consumers demands.

The whole production line is deployed in line according to production process flow and is configured with a site with length of 30m and width of 8m according to 61 model (material and finished product packaging exclude 200m²)

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       Material selection of the production line meets with the demands of food hygiene and all bought in components are imported or products from well-known factories and meet with the national standard. Each part of the completed machine runs in balance and reliably with coordinative and continuous motion and sensitive and reliable electric controlled and air controlled system.

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       The production line is controlled by unit machine. The system composed of programmable logic controller (PLC), the main control component, adopts imported product of gas baking machine.

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        The oven body is full metal structure with perfect heat preservation performance and is beautiful and elegant. Observation windows are set for each heating area to facilitate the inspection of production. The burner is redesigned and adopts state of art energy-saving burning technology to improve the heat efficiency greatly. The temperature in the oven is uniform with perfect heating quality and low-cost of heating source expense and thus the service life of the equipment is prolonged.

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         Consists of 61 pairs of baking plate, change-speed frequency modulation motor, reductor drive device, mixture injection system, gas heating system and gas leakage alarming device of baking plate, conveying and connecting device of baking machine.

When the baking machine runs normally, the baking plate opens at the time of running to the outside of die sinking track, mixture injects to baking plate uniformly through a raw of small holes on nozzle. The upper and lower baking plates open and close and are locked automatically. The mixture will be dried to white with faint yellow wafer block under the effect of high temperature.

Brief Parameter of Complete Line

1.    Capacity: 5.0 Tons (24hour) 

2.    Total Power: 40.50KW(380V, 50HZ)

3.    Finished Product Rate≥98

4.    Requirement for pressure of gas supply: 0.25-3.5kg/cm²

5.    Gas Consumption (Liquid Gas): 30.50/per hour

          Or Nature Gas Consumption: 43.4CBM / per hour

6.    Combustion value: Nature Gas 4.7/ Liquid Gas 8.4

7.    Consumption Of Compressed Air0.9M3/Min/0.8MPA

8.    Baking Plate Size: 470mm×325mm

9.    Valid Sheet Cutting Size:  455mm × 315 mm

10.  Baking Time: 90s

11.  Exterior Size Of Complete Line:  30.4m×2m×2.5m (L×W×H)

12.  Weight Of Complete LineAbout 20 T

13.  Operator4 people ( Not Including Packer)

14.  Installation and Commissioning Person:  One people.

15.  Installation time and Commissioning time: two weeks.

16.  Shipping Container: 2 × 40HQ

17.  Delivery time: within 70days after receipt of deposit.

18.  Packing : Standard export packing loading in container . suitable for sea freight.